Effect of low-cost automation on labor productivity and labor fatigue for corrugated boxes flaps twisting.

BACKGROUND: Flaps of the corrugated box folded inversely while manual packing of goods initiative this will cause tearing of the box at creased positions. OBJECTIVE: To avoid tearing, it is required to twist each box along creased positions as soon as it is manufactured and in wet condition due to l...

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Publicado en:Work Vol. 73; no. 1; pp. 143 - 156
Autores principales: Patil, Sumit Vitthal, Waghmode, Laxman Y., Jadhav, Ganesh S., Gawade, Sanjaykumar S., Banga, Harish Kumar
Formato: algorithm equations & formulas pictorial research tables/charts Journal Article
Publicado: Sage Publications Inc. 2022
Acceso en línea:Ver este registro en EBSCOhost
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        atl: Effect of low-cost automation on labor productivity and labor fatigue for corrugated boxes flaps twisting.
      aug:
        au:
          Patil, Sumit Vitthal
          Waghmode, Laxman Y.
          Jadhav, Ganesh S.
          Gawade, Sanjaykumar S.
          Banga, Harish Kumar
        affil: Department of Mechanical Engineering, Annasaheb Dange College of Engineering and Technology, Ashta, Maharashtra, India
      sug:
        subj:
          Product Packaging Equipment and Supplies
          Automation Economics
          Automation Evaluation
          Productivity Evaluation
          Muscle Fatigue Evaluation
          Human
          Psychological Well-Being
          Job Satisfaction
          Electromyography
          India
          Torque
      ab: BACKGROUND: Flaps of the corrugated box folded inversely while manual packing of goods initiative this will cause tearing of the box at creased positions. OBJECTIVE: To avoid tearing, it is required to twist each box along creased positions as soon as it is manufactured and in wet condition due to liquid gum application. METHODS: To apply and evaluate the effect of Low-Cost Automation on labor productivity and labor fatigue for corrugated boxes flaps twisting. Low-Cost Automation solution is applied to overcome low labors' productivity and excessive labors' fatigue problems in the manual box twisting work. Productivity need analysis is performed to identify the key productivity measures. Three automated mechanisms are developed for box stopping, clamping, and twisting activities. RESULTS: Reduction in labors muscular efforts requirement is confirmed through surface electromyography technique. It is observed that the average actual time required for twisting one box reduced from 34 seconds to 17 seconds, and labor productivity almost doubled. The muscular efforts required for twisting of flaps of the boxes are reduced significantly. CONCLUSION: The developed low-cost automation solution is unique and found worthy for small scale corrugated box manufacturers.
      pubtype: Academic Journal
      doctype:
        algorithm
        equations & formulas
        pictorial
        research
        tables/charts
        Journal Article
      ougenre: Article
    language: English
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