Single-Serve Instant Beverages and Traveler Health: Sachet-Filling Optimization for Safety and Quality.

This study presents a novel approach to enhancing traveler health and food safety by optimizing sachet-filling machine parameters for single-serve instant beverage packaging. Three main variables were investigated under controlled experiments: metallized film thickness (55, 75, and 95 μm), sealing t...

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Published in:International Journal of Travel Medicine & Global Health Vol. 14; no. 2; pp. 119 - 128
Main Authors: Sedehi, Sayyed Mohammadreza, Alinejad, Abdolah, Dehghanniri, Narges, Niri, Motahareh Sadat Dehghan, Darroudi, Niloofar
Format: pictorial research tables/charts Journal Article
Published: Tarbiat Modares University Press Jun2026
Online Access:View this record in EBSCOhost
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      dt: Jun2026
      vid: 14
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      pub: Tarbiat Modares University Press
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        196173311
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        10.30491/ijtmgh.2025.542532.1502
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        atl: Single-Serve Instant Beverages and Traveler Health: Sachet-Filling Optimization for Safety and Quality.
      aug:
        au:
          Sedehi, Sayyed Mohammadreza
          Alinejad, Abdolah
          Dehghanniri, Narges
          Niri, Motahareh Sadat Dehghan
          Darroudi, Niloofar
        affil: School of Mechanical Engineering, College of Engineering, University of Tehran,Tehran, Iran
      sug:
        subj:
          Beverages
          Travel Health
          Food Packaging Standards
          Food Technology
          Food Safety Standards
          Food Quality Standards
          Human
          Analysis of Variance
          Food Contamination Prevention and Control
          Consumer Product Safety
          Temperature
          Heat
          Risk Assessment
          Equipment and Supplies
          Equipment Design
      ab: This study presents a novel approach to enhancing traveler health and food safety by optimizing sachet-filling machine parameters for single-serve instant beverage packaging. Three main variables were investigated under controlled experiments: metallized film thickness (55, 75, and 95 μm), sealing temperature (125, 135, and 145 °C), and filling speed (slow, medium, and fast). Packaging performance was evaluated through three mechanical indicators package distortion, adhesion to the cutter, and seal integrity which are directly linked to hygienic and safety outcomes. Excessive distortion can compromise package stability and facilitate contamination, poor adhesion may lead to surface irregularities that harbor impurities, and weak seals increase the risk of microbial ingress and moisture penetration. Results indicated that increasing film thickness from 55 to 95 μm reduced cutter adhesion but caused higher distortion. Higher sealing temperatures (145 °C) improved adhesion, but combined with higher filling speeds, seal integrity deteriorated. Optimal conditions were identified at 75 μm film thickness, 135 °C sealing temperature, and medium filling speed. These settings minimized distortion and adhesion while ensuring strong sealing performance. The findings highlight how mechanical packaging characteristics act as proxies for safety assurance, offering a practical basis for industrial processes that reduce contamination risks and support consistent, hygienic single-serve packaging for travelers.
      pubtype: Academic Journal
      doctype:
        pictorial
        research
        tables/charts
        Journal Article
      ougenre: Article
    language: English
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