From normative compliance to operational reality: An ergonomic study of valve design for offshore platforms.

Background: The design of valves in continuous process industries, such as on Floating Production, Storage, and Offloading (FPSO) platforms, often shows a significant gap between regulatory standards and the practical needs of operators and maintainers. While integrating ergonomics in the early proj...

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Published in:Work Vol. 85; no. 1; pp. 17 - 28
Main Authors: Silva Medeiros Correa, Sarah, Marins, Camila Pinheiro, Bittencourt, João Marcos, Duarte, Francisco Jose de Castro Moura
Format: pictorial research tables/charts Journal Article
Published: Sage Publications Inc. Sep2026
Online Access:View this record in EBSCOhost
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      dt: Sep2026
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      pub: Sage Publications Inc.
      place: Thousand Oaks, California
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        atl: From normative compliance to operational reality: An ergonomic study of valve design for offshore platforms.
      aug:
        au:
          Silva Medeiros Correa, Sarah
          Marins, Camila Pinheiro
          Bittencourt, João Marcos
          Duarte, Francisco Jose de Castro Moura
        affil: Production Engineering Program, Federal University of Rio de Janeiro, Rio de Janeiro RJ 21941-853, BRA
      sug:
        subj:
          Manufacturing Industry Brazil
          Oils
          Gases
          Ergonomics
          Blue Collar Workers Psychosocial Factors
          Professional Compliance
          Equipment Design
          Organizational Efficiency
          Occupational Safety
          Brazil
          Qualitative Studies
          Descriptive Research
          Case Studies
          Document Analysis
          Seminars and Workshops
          Interviews
          Content Analysis
          Thematic Analysis
          Occupational Health
      ab: Background: The design of valves in continuous process industries, such as on Floating Production, Storage, and Offloading (FPSO) platforms, often shows a significant gap between regulatory standards and the practical needs of operators and maintainers. While integrating ergonomics in the early project stages can improve efficiency and safety, a disconnect persists between a design's formal compliance and its usability. Objective: This study aims to analyze the ergonomic challenges and systemic barriers that limit the integration of operational knowledge in the valve design process on FPSO platforms. Methods: A qualitative, descriptive case study was conducted on two FPSO platforms operating on the Brazilian coast between September 2022 and March 2024. Data were collected from multiple sources, including technical document analysis, interviews, participatory observation, and valve design review sessions. Activity ergonomics guided the research to integrate user knowledge into design specifications. Results: The research identified that the rigid application of valve categorization criteria and a lack of adaptation to local anthropometric data lead to a design that does not fully meet user needs. Case studies show that compliance with standards fails to guarantee usability, resulting in design decisions that prioritize one component at the expense of another's accessibility. Conclusion: The effective integration of ergonomics and operator knowledge in early stages is essential for safer and more efficient design, but participation alone is insufficient. This study concludes that project processes and tools must be enhanced to systematically transfer operational knowledge to engineering, aligning normative requirements with actual work demands.
      pubtype: Academic Journal
      doctype:
        pictorial
        research
        tables/charts
        Journal Article
      ougenre: Article
    language: English
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